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Energy Optimisation For End Face Turning With Variable Material Removal Rate Considering the Spindle Speed Changes
Hu, Luoke1; Cai, Wei2; Shu, Lianjie3; Xu, Kangkang4; Zheng, Hao1; Jia, Shun5
2021-03-01
Source PublicationInternational Journal of Precision Engineering and Manufacturing - Green Technology
ISSN2288-6206
Volume8Issue:2Pages:625-638
Abstract

Many studies have approved that optimising the cutting parameters is effective for reducing the energy consumption of machining operations of machine tools. However, this technique to reduce the end face turning energy consumption (EFTEC), where the material removal rate is variable, has not received attention. Besides, the energy consumed for the spindle speed changes was ignored in previous research. Aiming to fill these gaps, an integrated EFTEC model is developed considering the spindle speed changes. In terms of optimisation, the EFTEC model is discretised according to the allowable accuracy of the machine tool. Simulated annealing is adopted to search for the optimal values of cutting parameters that lead to the minimum EFTEC. In the case study, nine parts with changing diameters and cutting depths are machined by a lathe (CK6153i). According to the experiments, simulated annealing has more than 96% probability of obtaining the global optima. The optimum achieves a 14.03% EFTEC reduction for a case. The relationship between the design parameters and the optimal cutting parameters is discussed. A case shows that 2.43% of the machining time increases suffer from the EFTEC optimisation.

KeywordCutting Parameters Optimisation End Face Turning Machine Tool Energy Variable Cutting Rate Spindle Speed Change Simulated Annealing
DOI10.1007/s40684-020-00210-w
URLView the original
Indexed BySCIE
Language英語English
WOS Research AreaScience & Technology - Other Topics ; Engineering
WOS SubjectGreen & Sustainable Science & Technology ; Engineering, Manufacturing ; Engineering, Mechanical
WOS IDWOS:000524653600001
Scopus ID2-s2.0-85083053271
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Document TypeJournal article
CollectionFaculty of Business Administration
Corresponding AuthorJia, Shun
Affiliation1.Key Laboratory of Advanced Manufacturing Technology of Zhejiang Province, State Key Laboratory of Fluid Power and Mechatronic Systems, School of Mechanical Engineering, Zhejiang University, Hangzhou, 310027, China
2.College of Engineering and Technology, Southwest University, Chongqing, 400715, China
3.Faculty of Business Administration, University of Macau, 999078, Macao
4.School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou, 510006, China
5.Department of Industrial Engineering, Shandong University of Science and Technology, Qingdao, 266590, China
Recommended Citation
GB/T 7714
Hu, Luoke,Cai, Wei,Shu, Lianjie,et al. Energy Optimisation For End Face Turning With Variable Material Removal Rate Considering the Spindle Speed Changes[J]. International Journal of Precision Engineering and Manufacturing - Green Technology, 2021, 8(2), 625-638.
APA Hu, Luoke., Cai, Wei., Shu, Lianjie., Xu, Kangkang., Zheng, Hao., & Jia, Shun (2021). Energy Optimisation For End Face Turning With Variable Material Removal Rate Considering the Spindle Speed Changes. International Journal of Precision Engineering and Manufacturing - Green Technology, 8(2), 625-638.
MLA Hu, Luoke,et al."Energy Optimisation For End Face Turning With Variable Material Removal Rate Considering the Spindle Speed Changes".International Journal of Precision Engineering and Manufacturing - Green Technology 8.2(2021):625-638.
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